Did you know that laboratory freezers with too much empty space run inefficiently because they have to work harder to maintain their set point? There’s definitely a sweet spot when it comes to cold storage; make sure your units are not too empty, and not too full! According to Lab Manager, freezers that are too bare have less thermal mass and, if they are upright freezers, may lose all their cold air rapidly with a single door opening. If you have a freezer with excessive empty space, you can fill that space with gel packs, jugs of water, or even empty EPS coolers to help the unit retain its thermal mass during door openings. Just be sure not to load up your freezer with too many containers of water all at once! Freeze a few at a time to fill any empty space.
If you have cold storage units with a lot of empty space, consider whether you could consolidate multiple refrigerators or freezers. If you could consolidate and free up an entire cold storage unit, your lab could then unplug it, which could save as much energy as a home. If the unplugged unit isn’t needed in the long run, you could even free up valuable floor space in your lab. Just think what you could do with that extra space! Haven't received your Freezer Challenge score sheet yet? Email us at info@mygreenlab.org to request it! Score sheets are sent out automatically, but sometimes they find their way into spam folders, and sometimes they can't seem to find their way past firewalls, so don't hesitate to contact us if you need yours resent.
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In last week's blog post we shared that the environmental impact of refrigerants is thought to be one of the greatest contributors to climate change. This alone would be a great reason for holding an international cold storage competition. It turns out, there are also several others:
Managing cold storage isn't just about the kWh.
Implementing proper management and destruction of refrigerants would have THE GREATEST IMPACT on mitigating global warming. Period. More than rooftop solar, more than planting trees, and more than walkable cities, properly managing and disposing of hydroflurocarbon (HFC) refrigerants has the potential to reduce CO2 emissions by an estimated 89.74 Gigatons. This analysis was done by a team of climate scientists and published in the eye-opening book Drawdown. What's the problem with HFCs? They have a high global warming potential (GWP) - anywhere from 1,000 - 9000 times that of CO2. What can you do about this? If you're retiring a freezer this year, take an interest in its end of life. Ask your facilities management team how the refrigerants are being removed, and inquire into what will happen to the refrigerants next. And make sure your freezer is disposed of expeditiously - you don't want it to start leaking! If you're purchasing a new freezer, avoid purchasing units that contain HFCs. It doesn't matter how inexpensive they are, just don't buy them. It's literally the number one thing you can do to help mitigate global warming - and it gets you extra points in the Freezer Challenge! Welcome to the 2020 Freezer Challenge! We're looking forward to another fantastic competition. Over the last three years the Freezer Challenge has saved over 8.5 million kWh, and this year we're aiming to save even more. As the Challenge is now well underway, we wanted to share some important information:
The Synergistic Relationship of Energy and Storage Capacity/Space Savings
This week's blog post comes to us from one of our first Freezer Challenge supporters - Stirling Ultracold. Stirling Ultracold has been leading the industry in promoting energy-efficiency for years. In this post, Scott Masiella, Director of Product Management, explains how energy-efficiency combined with high-density storage can result in significant savings for labs. As a sustainability advocate and sponsor of the 2019 International Laboratory Freezer Challenge, Stirling Ultracold actively supports the Challenge’s core principles and sample management best practices. Our mutual goals are to reduce energy consumption, costs and environmental impacts in laboratories and facilities, and to optimize valuable floor space through effective utilization of ultra-low temperature (ULT) freezer storage capacity. Energy and Carbon Footprint Savings by Replacing Legacy Freezers When considering how to reduce lab energy usage and costs, one way is to replace older ULT freezers with new energy-efficient and ENERGY STAR®-certified units. If you consider the high average kWh/day energy consumption of legacy ULT freezers at current electricity rates, you’ll find significant cost savings opportunities that many facilities may be overlooking. As Freezer Challenge participants are well aware, both operating carbon footprint and energy use can be greatly reduced by replacing older, inefficient ULT freezers. Space Savings by Increasing Storage Density per Freezer Footprint However, as many research organizations expand their sample inventories, and may even be contemplating facility construction to accommodate their growing ULT storage needs, a greater premium is being placed on storage capacity per square foot/meter of floor space. As pointed out in last year's blog post, Increasing ULT Freezer Storage Capacity with Limited Space and Budgets, this involves a comparison of interior volume and exterior size specifications of various ULT freezer models. Purchasing a ULT freezer that has larger storage volume in the cabinet, yet has smaller exterior footprint dimensions, will save valuable floor space. If you factor in the value of the lab or biobank floor space cost per square foot/meter, along with the freezer storage capacity that needs to be replaced, a ULT freezer with the most storage volume per exterior footprint will create substantial floor space savings per year. An organization should also look at the sample storage capacity of current ULT freezers before beginning the costly process of expanding facilities or purchasing new replacement units. Lab managers and researchers should consider high-density storage and cell dividers. These solutions will allow researchers to maximize their available sample storage space. If you take full advantage of your freezers’ available storage capacity and utilize high-density storage systems (600 or 700 boxes with 100 cell dividers), you may be able to reach your needed storage capacity with fewer freezer units overall! Cost Synergies by Replacing ULT Capacity with High-Efficiency, High-Density Freezers ULT freezers with designed-in high-density storage further enable floor space and capital cost savings by allowing you to purchase fewer replacement freezers for the same sample storage capacity. Not only might expanded facilities not be necessary, but freezers that combine energy savings with high-density storage savings create an even greater benefit by reducing energy, maintenance and infrastructure costs over a lifetime of operating fewer freezer units. These elements have a synergistic relationship that will give you a better return on your investment. It will take fewer years to get the initial investment back on new energy-efficient ULT freezers if high-density storage is also implemented to reduce floor space and number of units purchased, based on storage capacity requirements. These best practices are at the foundation of the Freezer Challenge objectives. When making these energy and space savings decisions, don’t hesitate to contact your freezer provider for assistance. There are tools available to help calculate energy, space and operating cost savings from replacement of legacy models. |
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